SHAPING THE FUTURE OF FASTENER MANUFACTURING: KALELILER INVESTS IN ADVANCED AUTOMATION AND ROBOTICS
Building on 30 years of industrial expertise, Kaleliler CIVATA stands as a premier manufacturer of high-strength structural and industrial fasteners, offering a comprehensive production portfolio designed for the most demanding engineering environments. Specialized in both hot forging and cold forming technologies, our manufacturing range spans from standard heavy-duty bolts to high-precision customized components. Our core expertise includes certified EN 14399 (Preload) and EN 15048 (Non-preload) structural bolting assemblies, as well as a robust production line for high-performance ASTM A193 Grade B7 stud bolts and specialized fasteners explicitly engineered for highpressure, high-temperature applications in refineries, petrochemical plants, and energy infrastructure.
To guarantee maximum longevity and flawless operational performance in these harsh environments, our production is fully integrated with advanced surface treatment capabilities, including Hot Dip Galvanizing (HDG) for superior corrosion resistance and specialized Molykote applications to ensure precise friction coefficients and torque control. Serving critical sectors globally, Kaleliler combines raw engineering power with state-of-the-art coating technologies to deliver complete, certified, and fully integrated fastener solutions. As a trusted partner in the global highstrength fastener market, Kaleliler CIVATA continues to reinforce its commitment to production excellence, operational efficiency, and sustainable growth. In line with our strategic vision for industry digitalization and Industry 4.0 integration, we are proud to announce major technology and machinery investments at our manufacturing facility. These comprehensive upgrades in our production lines are specifically engineered to meet the increasing global demand for high-precision, heavy-duty fasteners while elevating our manufacturing capabilities to the next level.
Integrating Robotic Thread Rolling Lines
To further enhance our hot forging and high-strength bolt production, we are introducing a state-of-the-art robotic-integrated thread rolling line. By automating the feeding and handling processes with high-precision robotic arms, we minimize human error, ensure flawless cycle times, and maximize structural integrity during the threadforming phase. This integration allows us to achieve unmatched consistency and perfect friction coefficients across our heavy-duty product ranges, including our premier EN 14399, EN 15048, and heavy industrial stud bolt assemblies.
Expanding Precision with Automated CNC Machinery
In response to the growing complexity of customized engineering demands, Kaleliler has expanded its machining department with new, fully automated CNC machines. These advanced workstations bring exceptional versatility to our secondary operations, allowing for tighter tolerances, complex geometries, and rapid prototyping. The automated setup ensures continuous, 24/7 machining capabilities with maximum efficiency, ensuring that even the most demanding bespoke projects—such as specialized parts for refinery equipment— are delivered with uncompromising accuracy and shortened lead times.
Boosting Capacity with New Advanced Nut Machinery
Completing a structural or high-pressure connection requires absolute harmony between the bolt and the nut. To support our bolt production and offer perfectly matched fastener sets, we have invested in a high-capacity, next-generation nut manufacturing machine. This addition significantly increases our internal nut production capacity, optimizes structural compatibility, and streamlines our supply chain, allowing us to serve our clients as a true one-stop-shop solution for complete, fully integrated fastener sets, including heavy hex nuts required for critical industrial piping.
Driving Sustainability and CBAM Compliance
As the global manufacturing landscape transitions towards a greener economy, Kaleliler CIVATA is actively minimizing its environmental footprint while securing a seamless supply chain for our European partners. Our investments in automation and robotic systems do not only optimize efficiency but also significantly reduce material waste and energy consumption per unit.
Furthermore, we have aligned our corporate operations with international climate goals and European Union regulations. We are fully prepared for CBAM (Carbon Border Adjustment Mechanism) reporting, ensuring rigorous tracking and transparent calculation of the embedded carbon emissions in our goods. By providing validated emission data and embracing sustainable production methods, we ensure that our international clients can source high-strength steel fasteners with absolute regulatory confidence and a minimized environmental impact.
Driven by Innovation, Dedicated to Partners
These latest investments represent more than just an expansion of our machinery park; they reflect our continuous dedication to our global partners. By combining our 30 years of deep industrial expertise with cuttingedge robotics, automation, and green compliance, Kaleliler CIVATA is uniquely positioned to deliver superior reliability, shorter lead times, and the highest quality standards that the modern infrastructure and petrochemical industries demand. We thank our customers and partners for their ongoing trust, and we look forward to driving the future of the fastener industry together.
For more information, please contact:
www.kaleliler.com.tr
